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    Critical Power Applications for Waste Water Treatment Works I South Africa

    HIMOINSA Southern Africa work with EPC Servelec to provide generator sets for essential back up power to Municipalities Waste Water Treatment Works.


    Project Summary

    Location 

    Eastern and Western Cape, South Africa  

    Customer 

    HIMOINSA Southern Africa Distributor - EPC - Servelec 

    Equipment 

    Drakenstein Municipality: Wellington WWTW - HFW500T5 Open Skid 
    Nelson Mandela Bay Municipality: Fishwater Flats WWTW - HSW500kVA Open skid 
    Kouga Municipality: St. Francis Bay WWTW – HSW305kVA Open Skid

    Special Configuration 

    Rapid start emergency back up power supply configured with units on site to support critical functions during maintenance and repair


    Situation & Objective

    Local Municipalities in the Eastern and Western Cape required back up power to ensure the continuous operations of the pumps at a number of Waste Water Treatment Facilities. 

    The Wellington WWTW facility processes approximately 16million litres of sewerage each day, disinfecting it for safe discharge back into the environment thereby protecting the environment, downstream water users and alleviating the strain on the scarce supply of clean water. 

    Local consultants to the Municipalities  called for tenders and Servelec were appointed electrical contractor under the Mechanical Contractors. 

    The power solutions put forward had to comply to rigid specifications for robust, high quality engineering since many corrosive materials are present in the plant rooms. 

    WWTW’s rely on machinery of various sizes operating simultaneously, so the generators on site had to be capable of supporting many motor sizes starting at different steps. 

    Remote monitoring of all aspects of the plants mechanical operations is essential since a sewerage spill would have significant health and safety implications.

    Solution

    Servelec won the three Municipality tenders. 

    HIMOINSA open skid 500kVA and 300kVA units were supplied, with additional bespoke, specially modified parts, including ATS Panels designed and manufactured by Servelec, to enable total plant automation.  

    All units were equipped with the HIMOINSA remote monitoring software to monitor fuel levels, in addition to the HIMOINSA generator set controllers being configured to interface fully with the Municipalities SCADA, which monitors every aspect of the plants activity. Adroit SCADA were implemented by Servelec Engineering and Design (PTY) Ltd. 

    To ensure flexibility of both engineering and financial solutions, HIMOINSA design and vertically manufacture units with a choice of engines. For these applications Scania and Iveco engines were used. Scania open skid units have exceptional capability for handling multiple, simultaneous step-loads whilst Iveco were the choice for the non-corrosive plant.


    Bespoke materials designed to specification: 


    •304 stainless steel cladding for exhaust systems and 3CR12 stainless steel for inlet and outlet louvres. 

    •HIMOINSA supplied, locally wrapped and clad residential silencers. 

    •Locally designed bulk fuel tanks with bespoke specification paint. 

    •Where the environment was not corrosive standard aluminum louvres and powder coated exhaust systems with radiator cowling were supplied.


    Comment


    Viven de Lange I Servelec Holdings Managing Director

    “HIMOINSA offer an extensive, high quality, reliable, product range. Units and OEM parts are readily available and we have confidence in their service delivery. Selecting partners that we trust to understand and support our objectives is as important for our business as it is, ultimately, for our clients. The team at HIMOINSA Southern Africa, supported by the engineers in Spain, work to provide solutions that meet our individual requirements.”



    Remote Monitoring

    The ability to remotely monitor and control the generator sets was of vital importance to the Municipalities since so many systems are reliant on continuous power. In addition to Automatic Start / Stop and Emergency stop functions, HIMOINSA’s remote monitoring software was installed on all units.

    Read More


    Wellington Waste Water Treatment Works

             Servelec (Pty) Ltd. Jobs and Vacancies - Careers24



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